Tool balancers are specifically designed to balance a hand-operated type of tool in a pre-set type of position and support its load rather than simply having the operator support it. The hand-operated tools that get used by operators on a recurrent basis can trigger fatigue and influence their health over time. Tool balancers work as an easy fix by simply carrying the load of the tool, Hence, growing productivity, safety, and even efficiency. These are also known as load balancers and spring balancers.
Types Of The Tool Balancers
Tool balancers offer an ergonomic kind of support for operators performing heavy and even repetitive tasks in the manufacturing setup or environment. However, different kinds of tool balancers offer different functionalities. Relying upon the different operating mechanisms, tool balancers may get classified as either a:
- Hose reel tool balancer
- Retractor tool balancer
- Zero gravity tool balancer
So, whether spring balances or any other tools, have a good idea about these tools for better working. Anyhow, have a quick idea about these tools below:
Hose Reel Tool Balancer
Hose reel tool balancers use an internal spring overall mechanism to operate. However, contrary to retractor tool balancers, the hose reel tool balancer simply makes use of a pneumatic hose as a support cable and even is designed to work most of the time with small pneumatic tools. Therefore, the tool has a pneumatic type of air through the hose and doesn’t even need to balance the tool’s load. The addition of the hose permits the operators to keep simply their workstations clean, diminishing accidental trips, falls, as well as damages.
Retractor Tool Balancer
Retractor tool balancers are simply the most commonly used tool balancers in the arena of production setting. They are built slightly above the tools to get used and the tools get simply connected to the end of the reel. The operator may then pull down the overall cable of the balancer to grip the tool and just let go once done and it simply retracts back up. The internal spring mechanism uses constant pressure on the cable to simply retract, so when the operator releases it, the cable simply retracts back to its original shape.
Since it is characteristically mounted above the workbench, it simply pulls the tool upwards. However, the spring type of mechanism may create some sort of upward pressure heading to some sort of strains for operators when handling the tool. Being an operator, having an idea about the holder tool and other balancers is important.
Zero gravity tool balancer
Talking about Zero gravity tool balancers, these are popular for their capability to handle a higher level of load than the simple spring type of balancer. So, it is a wonderful choice for heavy-duty tools, even applications. As the zero-gravity tool balancer does not really rely on the internal spring mechanism, no upward pressure gets exerted on the operator. When released, the tool stays in the same position in the air. Though this type of tool balancer can be moderately expensive, it facilitates enhanced safety and productivity for the overall operation.
So, no matter if you have to use a torque multiplier or any other tool, these are effective if you use them for the right tasks.